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Manufacturer Price Pharmaceutical Glass Vial Filling Machine

short description:

This machine is vial bottles, glass bottles liquid filling and Plugging and capping monoblock Machine, will automatically bottles feeding into machine, then filling and plugging and bottles outlet .Adopt or peristaltic pump or cerimical pump filling, pneumatic roof, electromagnetic vibrator to send, send cap, three knife centrifugal mill cover.Has characteristics of compact structure, precise measurement, reliable operation, it is an ideal equipment of schering bottles potting.

This video is automtic vial bottle filling and capping machine,If you have any products you are interested in, please send an email to us


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vial filling (1)
vial filling (3)
vial filling (2)

Overview

vial filling machine line

The vial filling production line is composed of ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, (nitrogen pre-filling), filling, (nitrogen post-filling), stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately, or in linkage line. The whole line is mainly used for filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories, it can also be applied to production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products etc.

Parameter

 

Model SHPD4 SHPD6 SHPD8 SHPD10 SHPD12 SHPD20 SHPD24
Applicable specifications 2~30ml vial bottles
Filling heads 4 6 8 10 12 20 24
Production capacity 50-100bts/min 80-150bts/min 100-200bts/min 150-300bts/min 200-400bts/min 250-500bts/min 300-600bts/min
Stoppling qualification rate >=99%
Laminar air cleanliness 100 grade
Vacuum pumping speed 10m3/h 30m3/h 50m3/h 60m3/h 60m3/h 100m3/h 120m3/h
Power consumption 5kw
Power supply 220V/380V 50Hz

Machine configuration

Frame

SUS304 Stainless steel

Parts in contact with liquid

SUS316L Stainless steel

Electrical parts

 图片1

Pneumatic part

 图片2

Features

1.The vial filling sealing production line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.
2.The whole line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level.
3.Applicable specification: 1ml-100ml vial (as per user's requirement)
4.Production Capacity: 1000-36000BPH
5.Number of filling head: 1-20, to be selected according to the output
6.Filling Accuracy of vial filling machine: ≤ ±1% (according to drug characteristics)
7.Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
8.Capping qualified rate: ≥99.9%
9.Compact and simple structure, occupies less area;
10.Stable product performance, easy and reliable operation, beautiful appearance;
11.High degree of automation, few operators required;

Working Process

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided.

The Machine Details

1)This is filling pipes, it is high quality imported pipes.There are the valves on the pipe, it will suck liquid back after once filling. So filling nozzles will not leakage. 

vial filling (4)
vial filling (5)

2) The multi roller structure of our peristaltic pump further improves the stability and non impact of filling and makes the liquid filling stable and not easy to blister. It is especially suitable for filling the liquid with high requirement.

3)This is aluminum Cap sealing head. It has three sealing roller. It will sealing Cap from four sides, so the sealed Cap is very tighten and beautiful. It will not damage Cap or leakage Cap.

vial filling (6)

Features

 

  1. 1.Peristaltic pump or high precision peristaltic pump filling, filling speed is high and filling error is small.
    2. Groove cam device positions bottles precisely. Running is stable, change part is east to change.
    3. Button control panel is easy to operate and it has high automation degree.
    4. Falling bottle auto rejected in the turntable, no bottle, no filling; machine auto stops when no stopper; auto alarms when
    insufficient stopper.
    5. Equip with auto counting function.

Working Process

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided.

The Machine Details

1)This is filling pipes, it is high quality imported pipes.There are the valves on the pipe, it will suck liquid back after once filling. So filling nozzles will not leakage. 

vial filling (4)
vial filling (5)

2) The multi roller structure of our peristaltic pump further improves the stability and non impact of filling and makes the liquid filling stable and not easy to blister. It is especially suitable for filling the liquid with high requirement.

3)This is aluminum Cap sealing head. It has three sealing roller. It will sealing Cap from four sides, so the sealed Cap is very tighten and beautiful. It will not damage Cap or leakage Cap.

vial filling (6)

Company profile

1.We can supply OEC/ODM design.

2.We offer 1 year warranty and free spare parts supply(not man-made broken),we will also prepare enough spare parts delivered

together with the machines.

3.Our machine is designed in simple structure,so that easy for operation and debugging.

4.Engineers available to service machinery overseas


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