Automatic Vial Filling Stoppering and Capping Machine Line
The vial filling production line is composed of ultrasonic bottle washing machine, dryer sterilizer, filling stoppering machine, and capping machine. It can complete spraying water, ultrasonic cleaning, flushing of inner and outer wall of bottle, preheating, drying and sterilization, heat source removing, cooling, bottle unscrambling, (nitrogen pre-filling), filling, (nitrogen post-filling), stopper unscrambling, stopper pressing, cap unscrambling, capping and other complex functions, realizing automatic production of the whole process. Each machine can be used separately, or in linkage line. The whole line is mainly used for filling of vial liquid injections and freeze-dried powder injections in pharmaceutical factories, it can also be applied to production of antibiotics, bio-pharmaceuticals, chemical pharmaceuticals, blood products etc.
| Model | SHPD4 | SHPD6 | SHPD8 | SHPD10 | SHPD12 | SHPD20 | SHPD24 |
| Applicable specifications | 2~30ml vial bottles | ||||||
| Filling heads | 4 | 6 | 8 | 10 | 12 | 20 | 24 |
| Production capacity | 50-100bts/min | 80-150bts/min | 100-200bts/min | 150-300bts/min | 200-400bts/min | 250-500bts/min | 300-600bts/min |
| Stoppling qualification rate | >=99% | ||||||
| Laminar air cleanliness | 100 grade | ||||||
| Vacuum pumping speed | 10m3/h | 30m3/h | 50m3/h | 60m3/h | 60m3/h | 100m3/h | 120m3/h |
| Power consumption | 5kw | ||||||
| Power supply | 220V/380V 50Hz | ||||||
1.The vial filling sealing production line meets new GMP requirements, and the cleaning effect meets the new Pharmacopoeia standards and requirements.
2.The whole line can adopt straight-line layout or wall-to-wall L-shaped layout to reduce risk of cross-contamination and ensure aseptic level.
3.Applicable specification: 1ml-100ml vial (as per user's requirement)
4.Production Capacity: 1000-36000BPH
5.Number of filling head: 1-20, to be selected according to the output
6.Filling Accuracy of vial filling machine: ≤ ±1% (according to drug characteristics)
7.Choice of various filling pumps: glass pump, metal pump, peristaltic pump, ceramic pump;
8.Capping qualified rate: ≥99.9%
9.Compact and simple structure, occupies less area;
10.Stable product performance, easy and reliable operation, beautiful appearance;
11.High degree of automation, few operators required;
The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided.
1)This is filling pipes, it is high quality imported pipes.There are the valves on the pipe, it will suck liquid back after once filling. So filling nozzles will not leakage.
2) The multi roller structure of our peristaltic pump further improves the stability and non impact of filling and makes the liquid filling stable and not easy to blister. It is especially suitable for filling the liquid with high requirement.
3)This is aluminum Cap sealing head. It has three sealing roller. It will sealing Cap from four sides, so the sealed Cap is very tighten and beautiful. It will not damage Cap or leakage Cap.
Shanghai iPanda Intelligent Machinery Co., Ltd. is committed to the equipment R&D, manufacture and trade of various types of packaging machinery. It is a high-tech enterprise integrating design, manufacture, trade , and R&D. The company's equipment R&D and manufacture team has more than 10 years of experience in the industry, accepting unique requirements from customers and providing various types of automatic or semi-automatic assembly lines for filling. Products are widely used in daily chemicals, medicine, petrochemical, foodstuff, beverage and other fields. Our products has a market in Europe, the United States and Southeast Asia, etc. won the new and old customers alike.
The talent team of Panda Intelligent Machinery gathers product experts, sales experts and after-sales service staffs, and upholds the business philosophy of "Good quality , Good service, Good prestige". We will continue to improve our own business level, expand our business scope, and strive to meet the needs of customers.
FAQ
Q1: What is your company's main products?
Palletizer, Conveyors, Filling Production line, Sealing machines, Cap ping Machines, Packing Machines, and Labeling Machines.
Q2: What is delivery date of your products?
Delivery date is 30 working days usually most of the machines.
Q3: What is payment term? Deposit 30% in advance and 70% before shipment the machine.
Q5:Where are you located? Is it convenient to visit you? We are located in Shanghai. Traffic is very convenient.
Q6:How can you guarantee quality?
1.We have completed working system and procedures and we follow them very strictly.
2.Our different worker is responsible for different working process, their work is confirmed,and will always operate this process, so very experienced.
3. The electrical pneumatic components are from the world famous companies,such as Germany^ Siemens, Japanese Panasonic etc.
4. We will do strict test running after the machine is finished.
5.0ur machines are certified by SGS,ISO.
Q7:Can you design the machine according to our requirements? Yes. We not only can customize the machine according to your techni cal drawing, but also can he new machine according to your requirements.
Q8:Can you offer overseas technical support?
Yes. We can send engineer to your company to set the machine and train your.
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